Digital Zeus™ HVAC Tool & Instruments Journal

Entries from February 2008

Testo® 523 Firmware Update

February 18, 2008 · No Comments

Get the news, information and updates on the tools and instruments you use to make your living first, at The Technicians Forum | HVAC PROTech.com®Testo® announces firmware upgrade to address response/refresh update times.

Testo 523 firmware update. (It is a lot faster!)

Take a look at the video, you will see a great improvement over the original. The refresh rate is about 3 times faster, 210 ms to 70 ms. The unit on the left is the 2.02 (the faster one) I am sending in the demo unit to have it flashed with the new firmware and will return it to the rotation. I did a couple of quick pressure up/down, one slow bleed off then another quick up and down. The upgrade is available through service at no charge. This is for the new 523 only.”  

~Jim Bergmann~

Read discussions on this upgrade here: http://hvacprotech.forumwise.com/hvacprotech-thread5543.html

Categories: Applications · Diagnostics & Analysis · Digital · Digital Manifold Gauges · FieldTest Evaluations · HVAC PROTech Forum · HVAC PROTech Technical Archives · Sensor Technologies

The Mollier Diagram and the Psychrometric Chart: The Differences

February 14, 2008 · No Comments

The Mollier Diagram and the Psychrometric Chart

If you think that the slightly skew edges of your Mollier or Psychrometric Diagram are the result of multiple passes of the image through bad copier optics, then this article is for you. One can make a reasonable career in preventive conservation, and carve out a position of influence and power, through understanding this one diagram. It describes all the properties of moist air that the conservator needs to know. A thorough understanding of how the diagram is constructed is a great help in using it, particularly when exploring thermal properties of moist air.

The Mollier Diagram

The Mollier Diagram is the European version of the Anglo-American Psychrometric Chart. They are identical in content but not in appearance. I will describe first the Mollier diagram and then show the simple transformation that changes it into the psychrometric chart.

The Mollier diagram, also called the ix diagram, is based on the relationship between heat content and water vapour content of air. The heat, or energy, content is difficult to measure directly, so the diagram is cunningly distorted to give the illusion of being based on the relationship between temperature and relative humidity and water vapour content. Temperature is easy to measure, relative humidity is considered by some people to be easy to measure and so the diagram is transformed into a useful tool.

The enthalpy of moist air

Heat content is called enthalpy in the jargon of the air conditioning engineer, so I will use this word from now on. It is measured in Joules.
By convention, the enthalpies of both water and dry air are defined to be zero at zero degrees Celsius. To obtain the enthalpy of moist air at any temperature we need to calculate three quantities: how much heat needs to be used to vapourise the water, how much heat is needed to warm the water vapour to the required air temperature and how much heat must be added to the other, constant components of the air, mostly nitrogen and oxygen.

It is helpful to start by getting a sense of the magnitude of these quantities by calculating an example, before looking at the diagrammatic representation which generalises them.

Consider one cubic metre of air at 10C and 40% RH. It weighs about 1 kg. The water content is about 0.003 kg per kg of dry air. Just evaporating the water takes 0.003 x 2501 (the specific heat of water) = 7.5 Joules of energy, without raising the temperature above zero. Raising the temperature of this steam by ten degrees requires 10 x 0.003 x 1.84 (the specific heat of steam) = 0.06 Joules, not very much compared with the heat needed to vapourise the water. Finally the nitrogen and oxygen take 10 x 1 (the weight of the air) x 1.007 (the specific heat of air) = 10.1 Joules.

Heating the air is the largest of the three energy inputs that are needed. Notice, however, that the energy needed just to vapourise the necessary water into the air to give 40%RH is of similar magnitude to the energy needed to heat the air from zero to ten degrees. This is why humidification is expensive.

This calculation can be generalised in a diagram showing lines of constant temperature plotted on a grid with enthalpy, i, on the vertical axis and water vapour content, x, on the horizontal axis:

Consider first the bold red line marked 0 (degrees C.). The slope upwards to the right indicates that energy is needed just to add water vapour to the air at constant temperature. The line for 20 degrees starts higher up the energy axis, i, because energy is needed to raise the temperature of dry air. The line then rises diagonally with increasing water content, nearly parallel to the isotherm for zero degrees, but with a slightly greater upward slope. This divergence is because the energy needed to heat the water vapour component of the air is greater than that for dry air: the specific heat of dry air is about 1 Joule per kilogram per degree while the value for water vapour is 1.84 J/kg.C. This is a large difference but because air at 10C and 40%RH contains very little water vapour, the increase in slope is quite small in the region of the diagram that is of interest in conservation.

Don’t understand the differences between a Psychrometric Chart and a Mollier Diagram? Find out what both are, what differentiates the two, and what they tell the technician that understands them. Read the rest of this Article here: http://hvacprotech.forumwise.com/hvacprotech-thread1765.html

At The Technicians Forum; HVAC PROTech.com®

Reference this Article for a Feature Key explanation for these charts here: http://digitalzeus.wordpress.com/2008/01/11/the-pressure-enthalpy-diagram/

Categories: Air Properties · Charts/Diagrams · Diagnostics & Analysis · Guides · HVAC PROTech Forum · HVAC PROTech Technical Archives · Mollier Diagram · Psychometrics · Troubleshooting · Tutorials

Combustion Analysis: The Need to Test With Digital Instruments: Testo® Combustion Applications Guide

February 14, 2008 · No Comments

The Need To Test With Digital Instruments

Today, most oil fired equipment is still being serviced and adjusted with traditional manual combustion efficiency test equipment [wet kits] for field service and seldom is testing done on gas, coal, or wood burning equipment. These kits generally consist of a stack thermometer, draft gauge, wet chemical CO2 gas tester, slide rule and smoke pump. Although this equipment has served the industry well over the years, faster, more accurate, real time flue gas analysis is necessary.

Many service technicians are reluctant to utilize digital instruments; there is a certain comfort in using what we are used to, and in some cases we figure if we don’t know, we cannot be held responsible. Nothing could be further from the truth. Failure to test does not absolve you of liability. Information is power whether it used for you or against you.

With digital equipment many errors with the measurement process are eliminated. Analog measurement errors can be the result of interpolation errors, calibration errors, poor repeatability of the measurement and most importantly not having a procedure in place to consistently repeat the measurement process.

Tuning a system should happen in real time, not “after the fact” with a very highly “averaged” sample. [Each squeeze of a wet kit bulb represents a different snapshot of the flue gas. A traditional test blends all those snapshots together into one reading.]

Only digital analyzers allow you to take real time tests. You cannot do a real time test with a a wet kit; it is physically impossible to take the sample fast enough and do the slide rule calculation.

Today testing is not an option, but rather a necessity on every gas, oil, wood or coal equipment that you might service. The truth is digital instruments are faster, more accurate, more reliable and have a higher repeatability than most analog tools. Digital instruments stay in calibration, allow trending, allow more complex functions and save time. Digital instruments allow data to be recorded and reported without human error, and provide accurate results for you and your customers. Data can be recorded much faster than any technician could ever do the calculations and data can also be recorded whether or not the technician is there to see it [eg. using features like online mode on a Testo® 330]. In most cases, the data is an un-editable record, so what you see is what was measured at the jobsite. Permanent records allow the user to track system changes and determine if the system is operating within the design parameters or if changes have taken place.

The Article above is an excerpt from the Testo® Combustion Applications Guide: For Residential and Light Commercial Appliances [A Measurements Reference for the Advanced Technician]. Authored by Jim Bergmann. Learn more about combustion analysis, combustion analyzers or talk to Jim Bergmann at The Technicians Forum: HVAC PROTech.com® http://www.hvacprotech.com

Categories: Applications · Combustible Gas Detection · Combustion Analysis · Combustion Analyzers · Diagnostics & Analysis · Digital · Gas Fired Equipment Troubleshooting · Guides · HVAC PROTech Forum · HVAC PROTech Technical Archives · Sensor Technologies · Technique · Technology · Troubleshooting

Refco Digimon® Limited Reservations Available

February 12, 2008 · 3 Comments

Looking for the Refco Digimon® set with no luck? We are working with a new Refco distributor to secure the Digimon® for field technicians that are interested in making the transition from analog gauges to digital gauges. Contact us with questions about the sets or to reserve a set at performance_instruments@yahoo.com

The set is loaded with 50 refrigerant profiles, including R410A
SH/SC Measurable [Independently]
Vacuum Display
Protected LCD Screen
Illuminated [Backlit] Display
3 Second Update
Automatic Calibration
Auto-Off
Battery Level Indicator
Refrigerant Updates Available
Swiss Made
360° Swivel Hook

Clear Easy to Read Display Screen

Tried and Trusted Piston Valves

Ergonomic Hand Wheels

Accuracy +<>- 1%
Pressure Indication: bar/psi/kPa/MPa
Temperature Reading: °C/°F
Vacuum Measurement: mbar/Microns
Operating Temperatures: -20°C to +50°C/-4°F to +122°F

Categories: Diagnostics & Analysis · Digital · Digital Manifold Gauges